ESD HIPS Thermoforming Roll

ESD HIPS Thermoforming Roll

Introduction Of ESD HIPS Thermoforming Roll

ESD HIPS Thermoforming Rolls are specialized materials used in various industries for packaging and electronic component protection. Here are the key features and advantages of these rolls:

Features Of ESD HIPS Thermoforming Roll

1. Dissipative Properties: ESD HIPS Thermoforming Roll are designed to be dissipative, meaning they can prevent the build-up of static electricity. This is crucial in packaging sensitive electronic components to prevent electrostatic discharge (ESD) damage.

2. High Impact Polystyrene (HIPS) Material: Made from HIPS, these rolls combine the benefits of high impact resistance and durability with the dissipative properties required for specific applications.

3. Thermoformability: These rolls are engineered to be easily thermoformed into various shapes and sizes, making them versatile for different packaging needs.

4. Consistent Thickness: They maintain a consistent thickness throughout the roll, ensuring uniform performance during the thermoforming process.

5. Surface Finish: The rolls have a smooth surface finish that is ideal for creating clean and precise forms, which is essential for high-quality packaging.

Advantages of ESD HIPS Thermoforming Roll

1. Protection Against ESD: The ESD HIPS thermoforming roll provides effective protection against electrostatic discharge, safeguarding sensitive electronic components during handling and transportation.

2. Durability and Strength: The high impact resistance of HIPS ensures that the formed products are robust and can withstand mechanical stress, reducing the risk of damage during use.

3. Versatility: These rolls can be used in a wide range of applications, from electronic component trays to protective covers, thanks to their excellent thermoformability.

4. Cost-Effective: ESD HIPS thermoforming roll is generally a cost-effective material, and the ability to thermoform it into complex shapes efficiently can lead to cost savings in the production process.

5. Consistency and Reliability: The consistent thickness and quality of HIPS rolls ensure reliable performance, which is critical for maintaining high standards in manufacturing and packaging.

6. Ease of Processing: The material is easy to process, which can streamline manufacturing operations and improve productivity.

Production process Of ESD HIPS Thermoforming Roll

The production process of ESD (Electrostatic Discharge) HIPS (High Impact Polystyrene) thermoforming rolls involves several stages, including material selection, extrusion, lamination (if necessary), and finishing.

1. Material Selection
(1) Base Material: High Impact Polystyrene (HIPS) is chosen for its excellent impact resistance and ease of thermoforming.
(2)Conductive Additives: To impart ESD properties, conductive additives such as carbon black, conductive polymers, or metal fibers are blended with the HIPS.

2. Extrusion
(1) Mixing: The HIPS resin and conductive additives are thoroughly mixed to ensure uniform distribution of the ESD properties throughout the material.
(2)Feeding: The blended material is fed into an extruder.
Melting: In the extruder, the material is heated to its melting point, creating a homogeneous molten polymer.
(3)Extrusion: The molten polymer is then extruded through a flat die to form a continuous sheet.

3. Lamination (Optional)
If a multi-layered structure is desired (e.g., to combine the ESD layer with a non-ESD HIPS layer for cost efficiency or additional properties):

(1) Co-extrusion: Multiple extruders feed into a single die, allowing different layers of materials to be extruded together.
(2) Lamination: Alternatively, pre-formed layers can be laminated together using heat and pressure.

4. Calendering
(1) Cooling and Sizing: The extruded sheet passes through a series of calender rolls, which cool and precisely size the sheet to the desired thickness and width.
(2)Texture: If a specific surface texture is required, one of the calender rolls can be patterned to impart this texture onto the sheet.

5. Annealing
(1) Stress Relief: The extruded sheet may be annealed to relieve internal stresses, which improves dimensional stability during thermoforming.

6. Winding
(1) Roll Formation: The finished sheet is wound onto rolls. Care is taken to ensure uniform tension and alignment to avoid wrinkles and defects.

7. Quality Control
(1) Thickness and Width Check: Continuous monitoring of sheet thickness and width to ensure compliance with specifications.
(2) ESD Properties Testing: Surface resistivity or volume resistivity tests are conducted to verify the ESD properties.
(3)Visual Inspection: The sheet is visually inspected for surface defects such as scratches, bubbles, or inclusions.

8. Packaging
(1) Protection: Rolls are often covered with protective films or wrapped in anti-static materials to prevent contamination and damage.
(2) Labeling: Each roll is labeled with relevant information such as material type, dimensions, batch number, and ESD properties.

9. Storage and Shipping
(1) Storage: Rolls are stored in a controlled environment to prevent degradation or contamination.
(2) Shipping: Properly packaged rolls are shipped to customers or further processing facilities.

Application Of ESD HIPS Thermoforming Roll

ESD HIPS thermoforming rolls have a wide range of applications, including:

1. Electronic product packaging and shipping: ESD HIPS thermoforming rolls can be used to make electronic component trays, packaging boxes and other materials used to ship electronic products. It can help prevent ESD from damaging sensitive electronic components.

2. Industrial Applications: Conductive ESD HIPS thermoforming rolls can be used as conveyor belts, guide rails, and other industrial components where static buildup needs to be prevented.

3. Medical device packaging: ESD HIPS thermoforming rolls can be used in the packaging of medical devices to prevent ESD damage.

4. Food packaging: ESD HIPS thermoforming rolls can be used in food packaging to prevent fires or explosions caused by static electricity accumulation.

5. Other Applications: ESD HIPS thermoforming rolls can also be used in other applications such as anti-static flooring, walls and clothing.

Specifications of ESD HIPS Thermoforming Roll

Product Name	ESD HIPS Thermoforming Roll
Material	HIPS vacuum forming material , 100% raw material
Color	Transparent,black,green or any customized color
Thickness Tolerance	According to GB (higher than GB)
Application	Vacuum forming packaging, Printing, Bending, Folding box, Cards,etc.
Width	300~1400mm or Customized
Thickness	0.15~3mm or Customized
Special Treatment	Metalized, Anti-UV, Waterproof, Antistatic, Anti-fog, Frosted, Cold resistance, Heat resistance, Double-sided Matte, Conductive.
Features	1.High temperature resistance, not easily melted 2.Easy to peel off and no residue requirement 3.Printable, good inking effect 4.Widely used in food and drug industry 5.Uniform thickness, smooth surface/beautiful sand ripples 6.No grains, contamination control and good processing performance
Sample Time	1-3 days
Delivery Methods	Ocean shipping ,air transportation, express,land transportation
Payment Term	Credit card ,T/T,L/C,Western Union,Paypal
Mass Production Lead Time	3-15 days depend on order quantity
Certificate	ROHS,MSDS,TDS,SGS,ISO9001
Core Diameter	3 inch or 6 inch depend on customer requirement
Packing	Packing in rolls and plastic pallet,pp woven with PE film and strape on pallet for each roll

Manufacturer introduction of ESD HIPS Thermoforming Roll

Pulixin(HongKong) Packaging Materials specializes in the research and production of new environmentally friendly packaging materials such as HIPS, PP, and PET plastic sheet rolls.

1. High-Quality Production: Pulixin (Hong Kong) utilizes advanced production processes and high-quality HIPS plastic raw materials to ensure the production of Pulixin plastic rolls that meet industry standards. Our ESD HIPS thermoforming roll exhibit excellent physical properties and heat resistance, making them suitable for various packaging and product applications.

2. Customizable Solutions: Pulixin(Hong Kong) offers production capabilities that enable us to customize ESD HIPS thermoforming roll according to your specific requirements for size, thickness, and custom dimensions. This provides you with more flexible solutions to meet your needs.

3. Sustainability Commitment: Pulixin (Hong Kong) is committed to environmental sustainability, adopting sustainable production processes and materials to minimize the environmental impact of our products during use and disposal.

4. Reliable Supply Chain: Pulixin (Hong Kong) boasts a stable and reliable supply chain network, ensuring the stable supply of high-quality raw materials and timely production operations. This guarantees product quality consistency and timely delivery.

5. Comprehensive Technical Support and After-Sales Service: Pulixin (Hong Kong) provides comprehensive technical support and after-sales services, including product usage guidance, technical consultation, and problem resolution, ensuring that you receive timely support and assistance throughout the entire purchasing and usage process.