Conductive thermoforming HIPS plastic rolls

March 9, 2025

What is Conductive thermoforming HIPS plastic rolls?

Conductive thermoforming refers to the process of thermoforming plastic materials that have been modified to be electrically conductive. This is typically achieved by incorporating conductive fillers, such as carbon fibers, carbon black, or metal particles, into the plastic matrix. High Impact Polystyrene (HIPS) is a common thermoplastic material used in thermoforming due to its ease of processing, good impact strength, and versatility.

Key Considerations for Conductive Thermoforming HIPS Plastic Rolls:

Material Composition:

HIPS Base: HIPS is a polystyrene plastic that has been modified with rubber to improve its impact strength.

Conductive Fillers: To make HIPS conductive, fillers like carbon fibers, carbon nanotubes, or metallic particles are added. The type and amount of filler will affect the conductivity, mechanical properties, and processability of the material.

Conductivity Requirements:

The level of conductivity required will dictate the type and concentration of conductive filler. For example, EMI (Electromagnetic Interference) shielding applications may require higher conductivity compared to static dissipative applications.

Thermoforming Process:

Heating: HIPS plastic rolls are heated to a pliable state. The temperature must be carefully controlled to avoid degradation of the polymer or conductive fillers.

Forming: The heated plastic is then formed over a mold using vacuum, pressure, or mechanical force.

Cooling: The formed part is cooled to retain its shape. Cooling rates can affect the final properties of the part.

What are the advantages of Conductive thermoforming HIPS plastic rolls?

Conductive thermoforming HIPS (High Impact Polystyrene) plastic rolls offer several advantages, particularly in industries where static control is crucial. Here are some key benefits:

1. Static Dissipation: Conductive HIPS is designed to dissipate static charges, making it ideal for applications where static electricity can be harmful, such as in electronics, sensitive equipment packaging, or semiconductor industries.

2. Durability: Like standard HIPS, conductive HIPS is durable and resistant to impact, ensuring that it can withstand the rigors of the manufacturing and packaging processes.

3. Thermoformability: It can be easily thermoformed, meaning it can be shaped into various forms using heat, making it suitable for custom packaging designs, trays, or enclosures for electronics and other sensitive components.

4. Cost-Effective: Compared to other static-dissipative materials, conductive HIPS offers a more affordable option while still providing effective static control.

5. Lightweight: It is lighter than many other materials, reducing shipping and handling costs, which is an advantage in large-scale packaging.

6. Customizable: Conductive HIPS can be customized for different thicknesses, colors, and sizes, allowing for a wide range of applications in various industries.

7. Eco-Friendly: HIPS is recyclable, making it a more environmentally friendly choice compared to some other plastic materials.

These advantages make conductive HIPS a preferred choice for packaging and applications where static control is a priority.

Product Parameter of Conductive thermoforming HIPS plastic rolls

Material	Surface resistance (Ω/sq)	Characteristic
Conductive	10³ to 10⁵	Conductive materials have low resistance, so electrons can easily flow through the surface or inside of these materials. The charge will flow to the ground or another conductive object in contact with the material.
Static dissipation	10⁵ to 10⁹	Compared with conductive materials, static dissipative materials can make charge flow to the ground or other conductors in a more controlled and slow manner.
Anti-static	10⁹ to 10¹²	Anti-static materials can inhibit friction and electricity generation.

Application of Conductive thermoforming HIPS plastic rolls

Conductive thermoforming HIPS plastic rolls can be used for the following product packaging, which are briefly introduced as follows:

1. Electronic component packaging

Used for electrostatic sensitive components such as integrated circuits and semiconductors to provide anti-static protection.

2. Medical equipment packaging

Used for surgical tools, diagnostic equipment, etc. to ensure sterility and anti-static.

3. Industrial parts packaging

Used for precision mechanical parts to prevent electrostatic damage and provide mechanical protection.

4. Consumer electronics packaging

Used for smartphones, tablets, etc., anti-static and buffer protection.

5. Aerospace component packaging

Used for electronic control modules, etc., to provide static dissipation and electromagnetic shielding.

6. Food and pharmaceutical packaging

Used for powdered drugs or flammable foods to prevent static electricity accumulation.

7. Logistics and transportation packaging

Used for flammable chemicals or electronic equipment to prevent static sparks.

8. Military equipment packaging

Used for communication equipment, etc., to meet anti-static and electromagnetic shielding needs.

9. Battery and energy equipment packaging

Used for lithium batteries, etc., to prevent static sparks and fire risks.

10. Customized packaging

According to customer needs, customized blister packaging with anti-static and conductive functions is provided.

Conductive thermoforming HIPS plastic rolls are suitable for packaging of various products that require anti-static, electromagnetic shielding or conductive functions, and are widely used in electronics, medical, industrial, aerospace and other fields.

Why choose Pulixin(Hongkong) conductive thermoforming HIPS plastic rolls?

Choosing Pulixin (Hongkong) conductive thermoforming HIPS plastic rolls offers the following advantages from a company perspective:

1. High-Quality Materials: Provides HIPS rolls with uniformly dispersed conductive fillers, ensuring stable conductivity and mechanical performance.

2. Customization Capabilities: Can adjust conductivity, thickness, and dimensions according to requirements, meeting specific applications.

3. Technical Support: A strong R&D team offers innovative solutions and technical guidance.

4. Cost-Effectiveness: Provides competitive pricing, suitable for bulk purchasing.

5. Reliable Supply Chain: Global supply capabilities ensure timely delivery.

6. Sustainability: Offers eco-friendly materials, supporting green production.

7. Excellent Customer Service: Provides technical support and after-sales service, building long-term partnerships.

8. Industry Experience: Extensive experience in electronics, automotive, medical, and other fields, meeting diverse needs.

9. Innovation Capabilities: Utilizes advanced technology to quickly respond to market changes.

10. Comprehensive Solutions: Offers one-stop services from material supply to technical support.

If you want to know more about Conductive thermoforming HIPS plastic rolls products, prices and other information, please contact us.